How to Manufacture Hair Extensions? [Hair Extension Manufacturing Process]

Hair Extension Is the Trending Nowadays, Used to Enhance Your Hair Length and Beauty Level. Know About How to Manufacture Hair Extensions? Let’s Dive Into Hair Extension Manufacturing Process!

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Hair extensions are the secret weapon that can improve your real hair to be much more beautiful and stunning. But do you know how hair extensions are made, and today I am happy to share the hair extension manufacturing process.

Raw Material for Hair Extensions

In the hair extension industry, there are many different raw materials, including human hair, synthetic hair, and animal hair.

a) Place of Origin

Real hair is also divided according to the place of origin: Chinese hair, Indian hair, Brazilian hair, Burmese hair, Mongolian hair, Vietnamese hair, European hair, etc.

b) Remy Hair vs Non-Remy Hair

From the raw material side, the hair is divided into 2 types of hair Remy human hair and Non-Remy human hair.

Remy’s hair is a braided hair cut from a person’s head. (just an analogy ) whose hair cuticles are all facing the same direction .while the non-Remy hair is different the hair cuticle is disorganized. The value of the Remy human hair is very high, so the Remy hair extension is a very high price product.

c). In determining the quality of the hair extension we mainly look at the raw materials, followed by the ratio of the hair. the ratio of the hair is also called the destiny of the hair.

In short: If a hair the top parts are very thick and the bottom is very thin then that means the hair ratio is bad. So the main mark for the hair quality firstly is the raw material and the rest is the ratio. In addition, is to see the smoothness of the hair and the feel.

Hair Raw Materials Classification

Human Hair: the most used in the market is the Chinese hair, Indian hair, Brazilian hair, and European hair.

  • Chinese Hair:

Chinese hair is currently the largest amount of raw materials used to make hair extension, In China’s large population, the hair is relatively hard, acid treatment can be bleached and dyed, decorated to the head can then be styled. More popular in the United States and Europe.

  • Indian Hair:

Indian hair is softer, hair quality is not as straight as Chinese hair, there is small wavy volume, hair chemical processing is easy to break, and plasticity is not strong.

  • European Hair:

European hair color is closer to the local consumer market and is currently the most expensive raw material, European hair is softer, not suitable for bleaching and dyeing and post-processing, and directly used for hair extensions.

Hair Extension Classification

According to the production method:

  • Machine-made Weft

machine-made weft hair and hand-tied weft. machine-made weft hair is made by machine. General mass production, low price, but the authenticity is not ideal, more heavy, poor Breathability easy to make the hair follicle obstruction, easy to knot.

  • Hand-tied Weft

The hand-tied weft is purely handmade hooked, high realism, breathability, and comfortable to wear, but the price is higher.

From the use of points:

doll hair, child hair, wigs, anime wigs, holiday wigs, women’s wigs, men’s wigs, man’s toupee, hair extensions

  • Headset products mainly include.

Front lace wig, front lace wig.

Full lace wig, full lace wig,

MONO-head cover the mono wig

Machine woven headcover machine wig

  • Hair extensions mainly include

hair bulk

hair curtain hair weft

clip in hair extension

nail hair extension

I-tip hair extension

U-tip hair extension

V-tip hair extension

flat tip hair extension

Fishline hair micro loop

  • Hair block: toupee
  • Wig accessories: bangs, hair rolls, hair bags, hair bundles, etc.

Chemical fiber Hair Extensions (silk hair)

Chemical fiber hair extensions also include many kinds, Chinese fiber, Japanese fiber, and Korean fiber. Different fibers directly determine the feel of the hair extension, gloss, quality, and durability. Of course, the prices of the three kinds of hair are different.

The price of domestic silk in the three kinds of hair is the cheapest, suitable for the hair of the plastic models or fan wigs. The Korean fiber is middle and the Japanese are the most expensive.

2. The difference in the market

The white people’s wig requirements are particularly strict. Particularly demanding requirements for wearing, the manufacture to be very strict, the current long-file large wave shape in the U.S. market is still relatively popular, black wigs in more demand for large wave shape, pigtail hairstyle, medium curl.

  1. High-grade hair market, the Remy series, the requirements are more stringent. General American white and black and Jewish wealthy groups have a greater demand for Remy.
  2. low-grade market wig products are mainly: wool products, wool, and chemical fiber products, wool and human hair products, chemical fiber and human hair products, and low-end human hair products. Demand also accounts for about 20% of the market, chemical fiber market accounts for 30-40%. This piece of domestic manufacturers needs to pay attention to. Domestic manufacturers in this piece of product development to keep up. Secondly, the quality of low-grade products is more disputes, goods, and samples to be consistent, but also to maintain product consistency.

3. The difference in feel between the products of the raw materials:

Human hair is the best feel, real hair extension is made of pure human hair processed, its realism is high, not easy to knot, can be a dye, perm, convenient to change hair, higher prices, the styling effect is not too good.

Next is the chemical fiber (chemical fiber brighter), chemical fiber wig is made of chemical fiber, poor realism, wears an itchy feeling, easy to react with the scalp. But the price is cheap, the styling effect lasting;

The last is Because the same weight of the hair curtain animal hair as the real hair and chemical fiber is significantly fluffy, followed by the feel is different.

Of course, the difference between chemical fiber and animal hair is not very big. But in terms of price, animal hair is a little more expensive than chemical fiber. There is also a mixture of the three or a mixture of the two made of hair products.

Hair Extension Manufacturing Process

Step 1: Remy Virgin Hair 

Remy virgin hair is also called virgin hair or cuticle hair. After we get the hair back, we have to dye it according to your order requirements. For dyeing, we need to depend on the customers color ring mix the dye, make a small sample, compare the color, adjust the amount of dye

We will adjust the amount of dye to achieve the color required by the customer!

That is the Raw material handling, after that we will begin to produce the Remy virgin hair product.

Step 2: Hair Tidying

simply put, means putting the messy hair in order

The hair is a large pile of hair, first with a large iron comb simple comb after the hair clip, after a small clip the hair a little clip out, alignment, clip to the hand hold the thickness, after handing to another person. The other person uses a small wooden sign to hold the handful of hair in place.

Step 3: Hair Bundles 

Before making a hair bundle, the hair should be weighed and separated, with each group weighing approximately the same. Each wig has a specified weight, and the measurement is done by weighing the specified weight of hair strands according to the instructions on the wig design and then tying them with a rubber band. After water treatment or ironing or styling, the rubber band is replaced with a gold wire package.

Step 4: Hair Weft 

Hair weft can be produced in different sizes: from 8″ to 40″, generally weighing 100 g. Hair bundles are divided into machine-made wefts and hand-tied wefts, as hand-tied wefts are costly and slow to produce, they are generally required to be machine-made. The machine generally has three heads and a glue box, the measured hair is combined into a weft through the machine, and finally through the glue wheel (that is, the weft will be rolled on a layer of wig special glue), so the curtain is very strong, and the hair will not fall out of the weft. This completes a hair weft. The hair weft now is a long weft, which will affect the next styling process, so the hair weft has to be cut. Cutting the weft means cutting the long weft to a length that does not exceed the length of the styling aluminum tube.

Step 5: Wig

The first step in making a large head is to complete the head covering. The headgear is generally made up of three parts, the front, back, and top of the head. Generally, the customer requires an elastic net at the top of the head so that the customer can adjust the head covering to the size of their head, and because of the elasticity, it will be particularly comfortable to wear.

After the headgear is completed, the hair is hooked evenly onto the headgear by a professional hair worker, the density of the hair is 100%, 120%, 150%, and 180% depending on the client’s requirements. The hair is then styled according to the client’s requirements, either straight or DEEP WAVE or BODY WAVE or YAKI or KINKY, etc. Styling is the process of putting the styled wig into a high-temperature oven and adjusting the temperature to suit the hair to set the style. The time required for styling varies depending on the degree of curl, but generally, 60-80 minutes is all that is needed. Why the curvature of the wig is not easy to deform, is the credit of this process。

Hair Extension Treatment

After treatment is to clean the hair, put it into the hair special care solution for 15 minutes, processing a good smooth feel of the hair, and then take off the water. The main role is to clean the hair and handle the feel of the wig hair.

Remy Hair 

Remy’s hair is a little different from Remy’s virgin hair. It is a mass of hair. The top and the end are mixed together. So Remy’s hair needs to use the machine to make the Keeping the hair in order. When the machine work may hurt a trim cuticle of the hair so that means the Remy hair lifetime is a little shorter than the Remy virgin hair. Another production process is the same.

Single Drawn Hair vs Double Drawn

I think many of the customers when they purchase the lashes will behave questioned the difference between double drawn is and also single drawn, In shorts, it is like an index describing the thickness of hair top and bottom. It does not point to specific material of hair. All kinds of hair can be used to describe.

You can regard it as a world called ratio. As we know our real human hair the top parts and also the bottom is also different in thickness.

In common more than 30% ratio we called the double drawn and under the 30% ratio we called single drawn. Of course, the price is higher the ratio the higher the price is. A professional manufacturer needs to have the ability to produce the hair ratio depending on the customer’s need.

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